Impress Sensors

New CMC-141 multi-channel controller has a larger display and more I/O options

January 27th, 2012

Instrumentation specialist Impress Sensors & Systems Ltd has launched a new compact, multi-channel controller with large touchscreen colour TFT display and up to 72 digital inputs/outputs. The controller is therefore ideal for the simultaneous measurement and control of a wide variety of process engineering applications.

The new CMC-141 controller is the ‘big brother’ of the CMC-99, providing all the same functionality and features, but also offering a larger 5.7-inch (320 x 240 pixels) backlit display, more inputs/outputs (up to 72) and new types of logic channels. The CMC-141 now provides brand new channels, including a universal input card that can accommodate a range of sensor inputs. New counter inputs are provided too, as well as additional flow meter and rate meter inputs. Despite these extra features, the CMC-141 is still housed in a compact enclosure with the same panel insertion depth (100mm) as the CMC-99.

New CMC-141 multi-channel controller has a larger display and more I/O options

New CMC-141 multi-channel controller has a larger display and more I/O options

Sam Drury, Sales & Marketing Director at Impress Sensors & Systems comments: “Another added value feature of the CMC-141 is that it comes with JAVA applets, which can be embedded into any website or HTML-based web page, allowing users to remotely access real time data from the controller via the Ethernet interface and a web browser.”

The CMC-141 can simultaneously record all channel data at a maximum speed of 10Hz (ten samples per second). The unit provides up to 1.5GB of internal data memory, which is sufficient to continuously save data from all input channels at a speed of 1 sample per second for more than 2 months (125,000,000 samples in total). The operator can download saved data using a USB flash memory disk or remotely via Ethernet.

The CMC-141 provides three card slots on the reverse of the controller, each comprising 24 I/O pin options, which enable the user to choose any combination of inputs and outputs to suit the application. For example, up to 72 analogue current or voltage inputs could be used; up to 36 relay/SSR outputs; 36 thermocouple inputs; 18 RTD inputs; or a combination of these. The unit also incorporates a 24V DC digital input, enabling relays and triggers to be set up.

The CMC-141 is low cost compared to existing alternatives on the market and is ideal for a wide range of process applications, including centralised temperature measurement and control; multi-zone heating control; intermediate pumping station control; spraying and heating control for greenhouses; control of industrial furnaces and incinerators; and for engine test cell measurements.

Measuring just 144mm x 144mm x 100mm, the controller housing is very compact, which means the unit can be installed in restricted spaces. The controller has a 5.7-inch backlit colour TFT display and is based on the Linux operating system, with touch-screen menu navigation, offering ease of use and familiarity to the operator. A USB interface is provided on the front of the device, enabling the user to upload or download software programs quickly and easily via a USB memory stick.

PID Control
The controller is available in two power supply versions, 230V or 24V AC/DC. An auxiliary 24V DC/200mA supply output on the back of the unit enables external sensors and actuators to be connected and powered by the controller. The CMC-141 can also act as a PID process controller, providing a reliable control loop feedback mechanism for a variety of process temperature and pressure control applications.

The CMC-141 also comes with a number of communications interfaces, including two RS485 ports, one RS232, one Modbus RTU, a second USB Host and a 10MB Ethernet connection, allowing the controller to integrate easily with the customer’s existing process control networks and fieldbuses.

The CMC-141’s integral software provides the user with archiving, printing and visualisation options. A variety of visual presentation display options for recorded measurements are available, including numerical display, bar graph or needle gauge display.

For more information on the CMC-141 multi-controller, please visit the website at www.impress-sensors.co.uk or call the sales team on 0118 981 7980.

Process indicators – Some important facts you need to know

January 27th, 2011

Process indicators determine and analyse pressure, temperature, flow and other processing parameters to maintain safe production operating conditions. They also help to maintain product quality in manufacturing processes.

Process indicator systems that stop a machine due to a fault or count products reduce costly overruns and improve operator efficiency. Some process indicators have programmable tolerances, downtime analysis, process deviation indicators and mode indication status displays.

The features and applications of process indicators

Process indicators are used in numerous industries and applications. For instance, liquid crystal and semiconductor process monitors are greatly helpful in enhancing the yield of film fabrication and etching processes. These devices monitor different parameters like plasma levels, trench depth and film thickness.

On the other hand, thin film process indicators are mostly used for controlling thin film composition or film deposition rates. These products use spectrometers, ellipsometers and quartz crystal microbalances. Chemical process indicators are mostly used for determining chemical concentration in tanks and for managing the flow from control valves and feed pumps.

Process indicators – What you need to know

December 31st, 2010

Process indicators analyse and measure the pressure, flow, temperature and other parameters for safe production operating conditions and for maintaining product quality. These process indicator devices comprise of a sensor, integrated software and sometimes have input terminals.

Process indicators are even capable of tracking different variables. A system can stop a machine to minimise expensive overruns and improve operator efficiency. The process monitors the operation between set variables. Programmable tolerances, downtime analysis, process deviation indicators and mode indication status are also commonly available.

Some features of process indicators

Features of process indicators include:

• Historical error logging
• Revolutions per minute (RPM) tracking
• Supervisor lock-out option
• Shop floor data entry

Process indicators are widely used in many different industries and applications. For instance, liquid and semiconductor crystal process monitors are used for enhancing the yield of film fabrication and etching processes. These devices also monitor other parameters like trench depth, plasma levels and film thickness.

Thin film process monitors are mostly used for controlling composition or deposition rates in thin film processing. Some products use ellipso-meters, spectrometers and quartz crystal microbalances. Chemical process monitors can also be used for managing the flow from control valves and feed pumps. They can also be used for determining chemical concentrations in storage tanks.

CMC-99 Multi-channel indicator with touchscreen display and PID control

March 8th, 2010

The CMC-99 controller from Impress Sensors & Systems Ltd provides an incredible variety of input and output combinations to suit individual customer requirements. The three card slots on the reverse of the controller each comprise 16 x I/O pin options, which enable the user to choose any combination of inputs and outputs to suit the application. For example, up to 48 x analogue current or voltage inputs could be used; up to 16 x relay/SSR outputs; 24 x thermocouple inputs; or 12 x RTD inputs; or a combination of these. The unit also incorporates a 24V DC digital input, enabling relays and triggers to be set up.MultiCon CMC_pen

The CMC-99 is low cost compared to existing alternatives on the market and is ideal for a wide range of process applications, including centralised temperature measurement and control; multi-zone heating control; intermediate pumping station control; spraying and heating control for greenhouses; control of industrial furnaces and incinerators; and for engine test cell measurements.

Measuring just 96mm x 96mm x 100mm, the controller housing is very compact, which means the unit can be installed in restricted spaces. The controller has a 3.5-inch backlit colour TFT display and is based on the Linux operating system, with touch-screen menu navigation, offering ease of use and familiarity to the operator. A USB interface is provided on the front of the device, enabling the user to upload or download software programs quickly and easily via a USB memory stick.

PID Control

test2The controller is available in two power supply versions, 230V or 24V AC/DC. An auxiliary 24V DC/200mA supply output on the back of the unit enables external sensors and actuators to be connected and powered by the controller. The CMC-99 can also act as a PID process controller, providing a reliable control loop feedback mechanism for a variety of process temperature and pressure control applications.

The CMC-99 also comes with a number of communications interfaces, including two RS485 ports, two RS232, a second USB Host and an Ethernet connection, allowing the controller to integrate easily with the customer’s existing process control networks and fieldbuses.

The CMC-99’s integral software provides the user with archiving, printing and visualisation options. A variety of visual presentation display options for recorded measurements are available, including numerical display, bar graph or needle gauge display.

test8The CMC-99 is also available with a transparent, lockable door to IP42. An IP65 version is supplied with an additional fitted moulded frame.

Download the Product Datasheet: CMC-99

Product Page: Multi-channel touchscreen indicator products page

For more information on the CMC-99 multi-controller, please call the sales department on 0118 981 7980 or visit the website at www.impress-sensors.co.uk

SRP Process displays and indicators now with millivolt inputs!

July 24th, 2009
SRP-94mV Digital Process Indicator

SRP-94mV Digital Process Indicator

The SRP range of process indicators and displays supplied by Impress Sensors & Systems Ltd have been upgraded to accept inputs from millivolt (mV) sensors such as strain gauges, piezo-resistive pressure sensors and any other sensing device that will output a mV signal relative to the measurement.

 

The two standard versions of the SRP that now include the mV are the SRP-73 and SRP 94.  The SRP-73 is 72 x 36 x 97 mm in size and has a 13mm high 4 digit display.  It also has the option of 0,1 or 2 relay outputs which are fully programmable from the push buttons on the front of the device.  It can also be freely scaled to show any engineering units to display the reading.

 

The SRP-94 is 96 x 48 x 100 mm in case size but has a much larger display at 20mm high and also a 4 digit display.  The SRP-94 has the option of 0, 2 or 4 relays outputs which is excellent for a low-low and high-high alarm system providing a full control system with 2 simple components, a sensor and a indicator to switch on fans, pumps and other controls.  The SRP-94 also has the re-transmission of signal so this can be output to a PLC on additional controller for full PID control functions.  The display colour can also change according to the switch status of the device from RED to GREEN which is a unique function on process indicators!

 

Both devices are equipped with RS-485 Modbus RTU communications which means they can be accessed, setup and real-time readings by a PC.  When used in conjunction with the supplied software you will have access to ever configurable parameter and tailor the operation of the device to your requirements.

 

The SRP indicators will also supply a 24V dc voltage to the sensors / transducers so reduces the need to spend extra money on transformers or power supplies to the sensors!  On board maths functions are as standard in the device offering linear, root, square and user defined calculations with a maximum of 20 points.

 

To see a brief video of the display in operation with 4 relays switch points and the changing display colour please follow this link!

 

Product Datasheet: SRP-73mV datasheet, SRP-94mV datasheet

Product Page: Process Indicators and displays product page

If you have any applications you wish to discuss or any questions questions regarding this product then please contact sales here sales@impress-sensors.co.uk


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Impress Sensors & Systems Ltd  Unit 6 Mercury House, Calleva Park, Berkshire, RG7 8PN
Tel: +44 (0)118 981 7980  Fax: +44 (0)118 981 7990  Email: sales@impress-sensors.co.uk
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