Impress Sensors

Considerations before purchasing level sensors

July 18th, 2010

Level sensors are generally used for detecting the level of substances that flow, including powders, granular materials and liquids. All these substances flow in their containers due to gravity. The substance you want to measure can be within a container or it can be in a natural form like a lake or a river.

The level measurement can be either point value or continuous. While point-level sensors only point out whether the substance is below or above the sensing point, continuous level sensors measure the level inside a specified range to determine the precise amount of the substance. Point level sensors are generally used for detecting levels that are extremely low or high.

How to select level sensors

There are numerous applications and physical variables that affect the selection of the level monitoring method you need for commercial and industrial purposes. The selection criteria include:

• Temperature
• Vacuum or pressure
• Physical: phase (solid, liquid or slurry)
• Dielectric constant of the medium
• Chemistry
• Density (specific gravity) of medium
• Electrical or acoustical noise
• Agitation
• Mechanical shock
• Vibration
• Bin or tank shape and size

Application constraints are also important when selecting level sensors. You must consider the cost, appearance, accuracy, ease of programming or calibration, response rate, mounting of the instrument and its physical size and control or monitoring of discrete (point) or continuous levels before purchasing a liquid level sensor. Considering these things can help you get the best one to suit your needs.

Use level transmitters for accurate liquid level measurement

July 12th, 2010

Level transducers or level transmitters are generally used for measuring the level of bulk solid materials or liquid. They are also used to provide an electrical output about level measurements proportional to the input levels. The level transmitters are specially designed to measure the level based on continuous or point level readings.

The point level transmitters provide an output after reaching a specific level measurement. This output is generally in the form of an electrical charge or and audible alarm used for activating a switch. Multiple point level transmitters can be incorporated together to offer a stepped version of a continuous level.

Continuous level transmitters are used determine the level within a specific range and offer a constant reading of the output level. The level transmitters can overrate through an extensive range of pressures, temperatures, process conditions and vapour gas mixtures.

Applications of level transmitters

Level transmitters use different technologies for measuring or sensing levels. Some of these consist of air bubblers that use a continuous volumetric rate of gas flow fed through a bubble tube immersed in a liquid. The amount of pressure that is required to force bubble gas from the base is almost equal to the hydrostatic pressure.

RF or capacitive admittance transmitters utilise a radio frequency method based on different dielectric constants. The impedance sensed by the RF changes when the material moves towards the sensing region. Some types of level transmitters also utilise pressure membranes as detectors. These devices possess a pressure sensitive switch which transmits the pressure to an internal sensor through a thin metal or an organic membrane.

Use level transmitters for accurate liquid level measurement

July 10th, 2010

Level transducers or level transmitters are generally used for measuring the level of bulk solid materials or liquids. They are also used to provide an electrical output about level measurements proportional to input levels. These level transmitters are specially designed to measure based on continuous level or point level readings.

The point level transmitters provide an output after reaching a specific level measurement. This output is generally in the form of an electrical charge or an audible alarm used for activating a switch. Multiple point level transmitters can be incorporated together to offer a stepped version of a continuous level.

Continuous level transmitters are used to determine the level within a specific range and offer a constant reading of the output level. Level transmitters can overrate through an extensive range of pressures, temperatures, process conditions and vapour gas mixtures.

Applications of level transmitters

Level transmitters use different technologies for measuring or sensing levels. Some of these consist of air bubblers that use a continuous volumetric rate of gas flow fed through a bubble tube immersed in a liquid. The amount of pressure that is required to force bubble gas from the base is almost equal to the hydrostatic pressure.

RF or capacitive admittance transmitters utilise a radio frequency method based on different dielectric constants. The impedance sensed by the RF changes when the material moves towards the sensing region. Some types of level transmitters also utilise pressure membranes as detectors. These devices possess a pressure sensitive switch which transmits the pressure to an internal sensor through a thin metal or an organic membrane.

Accurate level measurement with level sensors

April 26th, 2010

Level sensors are generally used for detecting powder or liquid levels. They can also be used for determining the interfaces between liquids. Basically, there are two level-measurement types: point or multi-point and continuous. Continuous level sensors measure levels of dry or liquid material within a specified range. It also helps to provide output of continuous indicative level.

On the other hand, multi-point sensors or point level sensors mark a specified level. They are generally used as a switch or high alarm. The level sensors can also be integrated into a sole device to add a low alarm, or to provide a stepped version of a constant level. For both types of level sensors, the output options include analogue current signal, analogue voltage signal, visual or alarm indicator, and frequency or modulated frequency.

For classification of level sensors there are three major devices; transmitters, sensor system and sensor-only. The sensor-only devices offer outputs for controllers, processors or data acquisition systems. However, they do not feature any user interface or display. The sensor-only devices are typically used in applications where a switch is required.

Level sensor systems are basic gauges or instruments. They provide additional capabilities compared to the sensor-only (transducer) devices. Level sensors can also include a user interface and/or display. They are generally designed for applications that require a simple gauge, a controller or locally-programmable (stand-alone) units.

The sensor transmitters are other devices that are generally designed to transmit data from a sensor onto a two-wired current loop. Choices for instrument user interface include digital front panel, analogue front panel and computer-controllable.

Submersible Level Transmitter with SDI-12 output!

June 21st, 2009

Submersible level transmitters are typically used for hydrostatic level measurement where the only access point is from the top of a tank, river, borehole or vessel. The sensors can be lowered into the media to the lowest point of where the measurement is required. The head of liquid above the sensor generates a pressure which we can measure and convert to a readable level measurement.

Impress SDI-12L Hydrostatic submersible level transmtter

Impress SDI-12L Hydrostatic submersible level transmtter

Impress Sensors & System Ltd have been manufacturing submersibles level sensors for many years and have recently included the increasingly popular SDI-12 serial interface to accompany the standard analogue 4-20mA and voltage signals. With 1200 baud rate this serial interface is idea for battery powered applications such as those incorporating data logging and acquisition systems particularly in environmental monitoring. Multiple sensors, typically up to 10 devices, can be attached to a single data logger and simply addressed using the SDI-12 protocol, this therefore helps in cutting the costs of interfacing, wiring and channels per data logger.

Advantages of using SDI-12 submersible level transmitters:

  • Low power consumption
  • Measurement in understandable engineering units
  • Level AND temperature output as standard
  • Multiple sensors connected to a single bus
  • Sensor output is internally compensated and calibrated
  • High levels of accuracy, <+/-0.1% / FS TOTAL error band!
  • User adjustable parameters
  • Very good cost vs. performance ratio

By integrating the microprocessor based SDI-12 Interface into the submersible level transmitter we can calibrate and characterise the raw millivolt sensor output into user selectable engineering units and eliminate static and thermal errors by a series of algorithms. The microprocessor takes several pressure readings from the sensing element, averages them and then outputs the specified engineering unit using the SDI-12 protocol to communicate with the data logger.

The other interesting features of this technology means we can also utilise the internal temperature sensor used for the compensation of the pressure sensor and also output this temperature reading in Celsius or Fahrenheit to the data logger. This means level and temperature is available from a single submersible transmitter eliminating the need for a separate device!

The ‘SDI-12L’ transmitter is offered with two types of technology integrated for the sensor, a ceramic piezo-resistive sensor and a media isolated stainless steel piezo-resistive sensor.  The ceramic is particularly suited to applications where compatibility may be an issue when used with aggressive media asuch as seawater, brakish and saline solutions, chemicals where stainless steel will be destroyed.  For these applications we also have the option of using marine bronze, plastics and delrin to ensure complete compatibility.

The stainless steel sensor produces slightly better resolution and can achive pressure ranges as low as 0.5mWG up to 200mWG whereas the ceramic sensor has a minimum range  of 5mWG and up to 200mWG.  Both sensors achieve the 0.1% total accuracy by means of the microprocessor cmpensation and calibration.

Some typical applications that use the SDI-12 output are:

  • River and reservoir level
  • Tank level and vessel level
  • Seawater and estuary level
  • Borehole and Aquifer level
  • Tsunami monoring systems
  • Tidal and wave height monitoring
  • Environmental monitoring

The increasing availability of data loggers and interfaces that utilies the SDI-12 protocol means that applications are becoming more widespread.  For this reason Impress will consider the integration of this technology into other products upon request.  Please get in touch if you have such a requirement to discuss in more detail.

Datasheet: SDI-12L Submersible level transmitter

Products Page: Submersible hydrostatic level measurement

For more information on the SDI-12L submersible level transmitter please contact us at sales@impress-sensors.co.uk The hydrostatic submersible level transmitters can be found here.


Bookmark and Share

Impress Sensors & Systems Ltd  Unit 6 Mercury House, Calleva Park, Berkshire, RG7 8PN
Tel: +44 (0)118 981 7980  Fax: +44 (0)118 981 7990  Email: sales@impress-sensors.co.uk
Copyright � 2002-2007 Pressure Transducers & Systems Ltd RSS